Zero Lost Time Injuries
Structured controls to eliminate workplace injuries that cause lost workdays.
Health, Safety & Environment: plant operations, process safety, OHS, and incident management. Protected workforce, protected operations, protected reputation.
Impact for Corporate
Structured controls to eliminate workplace injuries that cause lost workdays.
Meet all OHS legal requirements, avoid penalties, pass external audits.
Proactive hazard identification and process safety controls prevent events.
Critical operations protected by barriers, interlocks, and verified procedures.
How It Works
Hazard identification, risk assessment, process hazard analysis (PHA).
→Hierarchy of controls: eliminate, substitute, engineer, admin, PPE.
→Inspections, audits, near-miss reporting, leading indicator tracking.
→Incident response, investigation, root cause analysis, emergency action.
→Corrective actions, lessons learned, management review, standard revision.
Pillar 01: The Worker
Systematic HIRA for all work activities and zones. Reviewed annually minimum.
Mandatory PPE matrix by zone. Permit-to-work for high-risk activities. JSA before non-routine tasks.
Pre-employment medicals. Periodic health checks. Exposure monitoring for noise, dust, chemicals.
Safety induction for all. Role-specific training. Refresher cycles. Verified competency sign-off.
Pillar 02: The Plant
Formal PHA for all critical operations. HAZOP, What-If, or FMEA methodology per complexity.
Identified, registered, tested on schedule. Failure = shutdown. No override without authorization.
Written SOPs for all critical tasks. Startup, shutdown, emergency, and abnormal conditions covered.
No change to process, equipment, or personnel without formal MOC review and hazard reassessment.
Pillar 03: The Learning
All incidents and near-misses reported within 24hr. Classified by severity potential.
Root cause analysis for all recordable incidents. 5-Why, fishbone, or TapRoot by severity.
CAPA assigned with owner, deadline, and verification method. Hierarchy of controls applied.
Shared across all sites. Safety alerts issued within 48hr. Integrated into training and procedures.
Pillar 04: The Response
Documented plans for fire, chemical spill, medical emergency, natural disaster, and evacuation.
Quarterly drills for each scenario. Timed. Evaluated. Gaps closed before next drill.
Fire suppression, first aid, spill kits, assembly points inspected monthly. 100% operational.
Emergency team assigned. Contact trees current. Escalation defined. Tested quarterly.
Current State vs. Target State
Accountability & Performance Tracking
Training completion %, inspections done, near-misses reported, drills passed. Predict before they happen.
LTIFR, TRIR, severity rate, lost workdays. What already happened. Must trend to zero.
% of corrective actions closed on time. Overdue actions = unacceptable risk still open.
Monthly HSE review at corporate level. Trend analysis. Resource decisions. Accountability enforced.
Let's build the safety culture together.